Gas autoclave vulcanization is a manufacturing process widely used in the automotive industry, especially for the manufacture of rubber and rubber parts. The process is done by applying heat and pressure in an autoclave chamber, which allows vulcanizing the material more effectively. The equipment is characterized by its ability to reach high temperatures and pressures, making it ideal for improving parts. In addition, it is a relatively fast process, which allows to increase the efficiency and quality of vulcanized parts.
It also requires an experienced operator to ensure a proper process and prevent damage to the parts. It should be noted that many automotive companies consider it a necessary investment due to the benefits offered by the process, obtaining high quality and resistant parts, which improves the safety and reliability of vehicles.
Performance of the Gas Autoclave
The autoclave is used to vulcanize car parts in different ways. It is used to apply heat, heat and pressure giving uniformity to each of the parts. Vulcanization is a chemical process used to reinforce and shape rubber parts and a wide variety of automotive applications, including tires, hoses, gaskets, packaging and much more.
The team is responsible for complying with the processes for a specific period of time. Vulcanizing without an autoclave is possible, but the process will be much slower and may not produce a high quality result. There are a wide variety of machines available on the market, and you can find both electric and gas models, but those that Kalstein has, it can provide the customer the effectiveness they want. Thanks to its large stainless steel structure, which withstands high pressures and temperatures.
They’re used for both vulcanizing metal and plastic parts, and in the metal parts process, heat is injected into the metal to melt it down and then left to cool down so it solidifies. This process is performed in a sealed chamber that holds the metal under pressure. Metal is vulcanized when subjected to high temperatures, as the metal molecules expand and melt. Then, when the metal cools, the molecules contract and solidify. A similar technique is used to vulcanize plastic parts, but instead of injecting heat, an electric current is applied. This makes the plastic melt and become more resistant.
Usage Tips
Gas autoclaves are generally compact and easy to use, so they are a good choice for the home or workshop. In general, it is suggested that these equipments be used to vulcanize all kinds of automotive parts because they can ensure a complete and high quality work. In order to ensure proper use, it is important to follow the manufacturer’s instructions to the letter, such as:
- They may require you to adjust the time or temperature before starting the process, so it is important to read the instructions carefully.
- It is important to ensure that the vulcanizing parts are completely dry before starting the process, as water can interfere with the process.
- It is recommended to place the parts and then apply heat and pressure as needed. The vulcanization time varies depending on the size and thickness of the parts.
- Once the vulcanization process is complete, it is important to allow the parts to cool completely before handling them. Vulcanized rubber parts are extremely fragile when hot, so it is important to operate them carefully.
In general, the gas autoclave is an essential part during car manufacturing, where pressure and heat ensure that the parts are complete and of high quality.
Autoclave to Gas brand Kalstein
We at Kalstein offer you models of Autoclaves and have advanced functions. They belong to the YR series and have important features such as: Digital display and keys are touch type. It has an alarm system that alerts you when the processes are finished and it automatically shuts off. They are easy and safe to use. Works with a temperature of 126°C-129°C. In addition, they have many other attractive features, which you can enjoy from HERE