Large capacity 500kg vacuum freeze dryer YR06612

ManufacturerKalstein

Description

The KALSTEIN YR06612 high-capacity vacuum freeze dryer is an advanced solution for freeze-drying food, pharmaceutical products, and applications in biological research. This high-tech equipment is designed to provide efficiency in the drying process and long-term preservation of sensitive products. With a freeze-drying area of 52.92 m² and a loading capacity of 500 kg, the YR06612 model is ideal for businesses that need to process large volumes of products without compromising quality.

Design and Technology

The YR06612 design incorporates aerospace-grade aluminum alloy, ensuring excellent durability and corrosion resistance. The dual-sided radiant heating system, with an emissivity greater than 90%, allows for uniform temperature distribution, ensuring consistent results throughout the process. Additionally, the dryer is equipped with an optimized drying curve control system that automatically adjusts the heating and vacuum value, optimizing the process and reducing operation time. The machine includes an integrated touchscreen, a dedicated modular controller, and the option for an FD-MANAGER control system, allowing real-time monitoring and tracking of operating parameters, with the ability to store up to ten years of data for full traceability.

Frequently Asked Questions:

What types of products can I freeze-dry with the YR06612?
This equipment is ideal for freeze-drying food such as meats, fruits, vegetables, soups, beverages, and aquatic products, as well as applications in the pharmaceutical industry and biological research.

What is the average drying time?
The drying time depends on the quantity and type of product, but the advanced drying curve optimization technology significantly reduces times compared to traditional models.

Is it difficult to operate the YR06612 dryer?
No. The machine features both manual and automatic control modes, allowing both experienced and novice operators to handle the equipment with ease. Additionally, the touchscreen and FD-MANAGER control system further simplify the process.

Advantages and Disadvantages:

Advantages:

  • High processing capacity of up to 500 kg.
  • Advanced freeze-drying technology that reduces times and improves efficiency.
  • Easy control and monitoring via the touchscreen and FD-MANAGER system.
  • Long lifespan due to high-quality materials, such as aerospace-grade aluminum alloy.

Disadvantages:

  • High price, although this model offers excellent value for money considering its performance and durability.
  • Space requirements: Its size may be a limiting factor in facilities with limited space.

Product Use in the Field:

The YR06612 dryer is used across various industries, from pharmaceuticals to food production. In the food industry, it is employed to freeze-dry perishable products such as fruits and vegetables, maintaining their nutritional value and extending shelf life without the need for refrigeration. In the pharmaceutical and research sectors, it is used to preserve temperature-sensitive biological compounds and medications. Laboratories conducting research on food or biological products also benefit from this technology, as it helps maintain the physical and chemical properties of products over long periods.

Recommendations:

  • Regular maintenance: Ensure frequent maintenance of the vacuum pump and air filters, as they are key components in the drying process.
  • Constant monitoring: Use the data logging system to continuously monitor the process and make adjustments as necessary.
  • Calibration: Perform periodic calibrations of the equipment to ensure accuracy in drying parameters and maximize efficiency.

Technical Specifications

Model YR06612
Freeze drying area (m2) 52.92
Loading Capacity (kg) 500
Shelf numbers (Layers) 9+1
Shelf dimensions (mm) 4900*1200*15
Shelf spacing (mm) 80
Cart numbers (set) 3
Ice collecting capacity (kg/batch) ≥750
Cold trap temperature (℃) ≤-50
Defrosting mode water cooled,water temperature<30℃
Defrosting mode spraying + soaking
Ultimate vacuum (Pa) <10
Power (kw) 150
Water cooled consumption (m3/h) 80
Compressed air L/min
(P=0.5~0.8Mpa)
30
Dimensions (L*W*H) (mm) 7000*8500*3200
Overall weight (kg) 29

Additional information

Weight 29 kg
Dimensions 700 × 850 × 320 cm

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